pump maintenance

Pumps are the unsung heroes of many industries, silently working to move fluids and keep processes running smoothly. Whether in manufacturing, agriculture, or municipal services, pumps play a vital role. However, what happens when a pump goes inactive? It's a nightmare for any operation, as downtime translates to lost productivity and revenue. In this blog, we'll explore some common reasons behind an inactive pump and, importantly, offer solutions to get it back...

In the world of industrial processes, the movement of fluids often plays a critical role. Whether it's mining, mineral processing, or handling abrasive slurries, the need for efficient and reliable pumping solutions is paramount. This is where horizontal slurry pumps come into the picture. In this comprehensive guide, we will explore the intricacies of horizontal slurry pumps, from their construction and working principles to their applications and maintenance....

Como ingenieros, saben lo importante que son las bombas para que los procesos industriales funcionen eficientemente. Sin embargo, cuando la cavitación aparece, puede socavar rápidamente incluso los sistemas de bombas más avanzados. La cavitación puede causar daños en los componentes de la bomba, reducir la eficiencia y aumentar el tiempo de inactividad, lo que resulta en pérdidas significativas para su empresa y dolores de cabeza para usted.

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En este artículo hablamos sobre las generalidades en cuanto a las piezas que componen las bombas. Ahora, exploraremos cada una de estas partes con mayor detalle, proporcionándote el conocimiento necesario para aprovechar al máximo tu bomba centrífuga.

Las bom...

Si estás buscando una solución eficiente para el manejo de fluidos en tu industria, la bomba centrífuga es una excelente opción. En este artículo, te proporcionaremos la información que necesitas saber para comprender qué es una bomba centrífuga, cómo elegir la adecuada y comenzar a visualizar lo que se necesita para una correcta instalación y mantenimiento.

¿Qué es una bomba centrífuga?

Una bo...

Pump vibration analysis is a crucial aspect of effective maintenance for industrial pumps. Vibrations can indicate wear and tear, alignment issues, and other potential problems that, if left untreated, can lead to costly downtime and repairs. As plant engineers and pump maintenance technicians, it's essential to understand the importance of pump vibration analysis and how it can help you identify and address issues before they become major problems. In this article,...

As an industrial plant operator, you know that noisy water pumps can cause a whole host of problems. From disrupting the work environment to indicating potential malfunctions, it's essential to address any loud pump noises as soon as possible. But how do you go about quieting these essential machines? In this article, we'll share our expert tips for reducing pump noise and ensuring your plant runs as smoothly as possible.

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As a result of conservative engineering practices, pumps are often substantially larger than they need to be for an industrial plant’s process requirements. Centrifugal pumps can often be oversized because of  “rounding up,” trying to accommodate gradual increases in pipe surface roughness and flow resistance over time, or anticipating future plant capacity expansions. In addition, the plant’s pumping requirements might not...

A pump’s efficiency can degrade as much as 10% to 25% before it is replaced, according to a study of industrial facilities commissioned by the U.S. Department of Energy (DOE), and efficiencies of 50% to 60% or lower are quite common. However, because these inefficiencies are not readily apparent, opportunities to save energy by repairing or replacing components and optimizing systems are often overlooked.

Define P...

Understanding Your Pumping System Requirements 

Pumps transfer liquids from one point to another by converting mechanical energy from a rotating impeller into pressure energy (head). The pressure applied to the liquid forces the fluid to flow at the required rate and to overcome friction (or head) losses in piping, valves, fittings, and process equipment. The pumping system designer must consider fluid properties,...

When multiple pumps operate continuously as part of a parallel pumping system, there can be opportunities for significant energy savings. For example, lead and spare (or lag) pumps are frequently operated together when a single pump could meet process flow rate requirements. This can result from a common misconception—that operating two identical pumps in parallel doubles the flow rate. Although parallel operation does increase the flow rate, it also causes greater fl...

In the United States, more than 2.4 million pumps, which consume more than 142 billion kWh annually, are used in industrial manufacturing processes. At an electricity cost of 5 cents per kWh, energy used for fluids transport costs more than $7.1 billion per year. Even one pump can consume substantial energy. A continuously operated centrifugal pump driven by a fully loaded 100-horsepower motor requires 726,000 kWh per year....